Acceptance Number
In judging the acceptability of a lot or batch, this is the
maximum number of nonconformities
allowed within a sample, based
on a count of the nonconformities. If the batch passes, that is,
it's amount of nonconformities falls at or below the acceptance
number. If a batch does not
pass, this usually indicates there
is a problem with the process.
Acceptance Sampling Plan
This is a plan for setting up the acceptable sampling technique
that includes criteria setting
sample size, and for accepting and
rejecting a component, product, or service based on
samples meeting prescribed quality criteria. Plans may involve single,
double, sequential,
chain, multiple, or skip-lot sampling
techniques. With variable samples, management may
deploy single,
double, and sequential sampling techniques.
Accept / Reject Criteria
This refers to the measurement and decision of whether or not the
quality and performance
of a product or service is acceptable.
These criteria can be technical specifications (such as
level of
size tolerances allowed in parts), contract terms and conditions,
or performance of
a process or service. Implied in the term is
the idea that all processes, products, and actions should have an
assigned level of acceptable performance that one can measure.
Consistent
with the understanding that criteria grow out of
process capabilities, technicians should measure for
acceptability to find out how well a process or item is meeting
specification.
Adequacy of Standards
This is a manufacturing term that refers to the ability of a
standard to be used for calibrating
the accuracy of a gage or
instrument used to measure quality or performance. It is best if
such standards are traceable to the National Bureau of Standards.
The term also appears
when dealing with the measurement of
processes and procedures.
Affinity Diagramming
This is a technique for organizing a variety of subjective data
into categories based on the
intuitive relationships among
individual pieces of information. It is often used by groups to
find commonalties among concerns and ideas on any subject from
members. In this technique, you organize information into
logical groups.
Analysis of Means (ANOM)
This is a statistical technique used when running experiments to
identify problems and/or capabilities of an industrial process to
deliver an end product with the desirable characteristics.
Analysis of Variance (ANOVA)
This is a method for breaking down and analyzing the total
variation in the outputs of any
process, understanding the causes
of this variation, and then assessing their significance.
The
goal is to come up with a process in which variation in outputs
will be minimized.
AOQ
This is an acronym for average outgoing quality. This refers to
the maximum percent of
defective products that can go to a
customer after inspection is performed by an acceptance-sampling
plan. AOQ requires 100 percent inspection if defectives in a
batch or lot of products exceed some minimum standard. This
helps reassure customers that suppliers will deliver products
that will not include more defectives than expected.
Calibration
In quality management, this is a comparison of one measurement
system or instrument not verified as accurate to another standard
measurement system or instrument with verified accuracy. This is
done to identify variations from a required specification for
performance.
Capability Process Index (Cp)
This is a technique for making a ratio of the specification width
(the range within which an
output is considered to meet
specification) in relation to the process's natural distribution
for assessing whether the process can regularly meet
specifications. Process capability is used
to determine which
processes are not capable of meeting specifications, to identify
those processes operating suboptimally, and to estimate the
output proportion that will not conform
to specifications.
Causal Analysis
This technique concentrates on identifying specific failures or
defects, discovering root causes
of those failures, and
concluding with recommendations on how to eliminate those defects
by implementing solutions that address the appropriate cause.
Continuous Sampling Plan
This is an approach to sampling that is most appropriate for the
output of processes that deliver
a continuous flow of a product.
In this plan, a company begins by inspecting 100 percent of the
units coming from the process. After a certain number of items
that have been inspected with no defects, the plan goes to
inspecting only a fraction of items. This continues until the
company finds a nonconforming unit. At that point, the plan
reverts back to 100 percent inspection following the same
pattern.
Control Chart
This is a graph and a statistical process control method used to
track the capability and performance of a process over time.
Control Chart Factor
This is a factor based on mathematical probability that
facilitates the calculation of control limits
on X-bar and range
charts.
Cost of Poor Quality (COPQ)
These are the extra expenses caused by delivering poor quality
goods or services to customers. These expenses have two
sources: (1) internal failure costs (from defects before
customers get the product) and (2) external failure costs (costs
after a customer receives the poor product or service). Rework,
repairs, lost future business, and warranty payments are all
examples of costs associated with poor quality.
Cost of Quality (COQ)
This refers to all costs involved in the prevention of defects,
assessments of process performance, and measurement of financial
consequences. Cost of quality is the cost justification of
quality efforts.
Critical Defect
This is a defect that, based on experience, is considered
hazardous to employees or to have the potential to harm or injure
end users of a product or process.
Defect
This is (a) any nonconformance from a customer's requirement (b)
any attribute of a product or service that fails to meet
specifications (c) any state of unfitness for use. Defects are
usually cataloged into four types by degree, being very serious,
serious, major and minor.
Double sampling
This is an inspection technique in which you inspect a first lot
of n1 size, which leads you either to accept or reject it. If
you reject it, then you inspect a second sample of a larger lot
size n2, which in turn leads to a decision to accept or reject
the lot.
Failure Mode Effects Analysis (FMEA)
This is a method for designing in reliability and minimizing the
causes of failure in a product. It focuses on analyzing origins
of product failure by examining raw materials, components, and
assembly processes. The goal is to determine the probability of
failure in these items and take preventive action based on this
analysis.
Inspection
This includes the acts of measuring, testing, examining, or
gaging one or more characteristics of the output of a process and
then comparing results to specified requirements. The objective
is to determine if the output features conform to the
specifications of size, function, appearance, and other
characteristics that may be relevant to the product or service.
ISO 9000 Standards
This is a set of quality standards developed in 1987 by the
International Organization for Standardization. The three major
areas of certification are as follows:
ISO 9001, which covers all the processes of a company from design
and development to procurement, production, testing, installation
and service.
ISO 9002, which covers everything except design and development
ISO 90003, which covers only inspection and testing.
Mean Time Between Failures (MTBF)
This is a measure of the average time between successive failures
in the performance of a
product or piece of equipment. It is one
measure of reliability of product performance over time. The
longer the mean time between failures, the higher the reliability
of the product or machine.
Minimum Acceptable Quality
This is the maximum level of defectives or variants in a
specified quantity of products, components, or services that, for
purposes of quality sampling, can be considered satisfactory
as
the average for the outputs delivered by a process.
Process Quality Audit
This is an analysis, appraisal, and evaluation of process
performance against certain standards. The audit includes an
evaluation of how operators maintain process quality and make
accept/reject decisions about outputs.
Q9000 Series
This is an abbreviation for ANSI/ASQC Q9000-1 series of
standards, the U.S. version of ISO 9000 standards, adopted by the
American National Standards Institute in 1987. They are quality
standards, documentation, and audit procedures for a variety of
activities performed primarily by manufacturing organizations.
Quality Control
This term refers to those activities a company and its employees
undertake to ensure that organizational processes deliver
high-quality products or services.
Random Sampling
This is a standard sampling method by which random samples of
units are chosen such that all combinations of these units have
an equal chance of being chosen as the sample.
Representative Sampling
This is a process by which samples are pulled from batches or
lots of units so as to contain minimum bias between the values of
the samples' characteristics and the batch, or lot, as a whole.
Root Cause Analysis
This is a quality tool used for identifying the source of defects
or problems, focusing on the original cause of the problem or
condition. Root cause analysis involves a variety of techniques
that define problems and lead to solutions.
Sample
This refers to a specific number of items of a similar type taken
from a population or lot, for the purpose of examination, to
determine all members of the population or lot conform to quality
requirements or specifications.
Statistical Quality Control
This is a broader term than statistical process control, implying
the use of statistical techniques to measure and improve
processes and quality.
Taguchi Methods
Named after Genichi Taguchi, a leading Japanese expert on quality
improvement, these methods comprise a variety of techniques for
evaluating quality and figuring out how to improve it. Taguchi
based his methods on the idea that any variation from customer
requirements represents a loss to customers and to the company.
Variation
This is an idea that suggests there will always be some
difference between any two or more actions within a system and in
the outputs of that system.
Zero Defects
This is way of explaining that there should be no failures or
defects in work outputs. Philip Crosby popularized the idea, and
it forms the basis of his idea of quality.